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廈門岳航計算機(jī)工程有限公司
：張美鳳 

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一只橘黃色的機(jī)器手臂正飛快運轉(zhuǎn)著，它用圓圈形的“手掌”靈活地“抓”起內(nèi)胎半成品，將其放置在硫化機(jī)上，幾分鐘后，經(jīng)硫化處理后的成品內(nèi)胎又被機(jī)器手臂“抓”起，放入傳送帶，送至下一個工序。
 
8月11日，一臺現(xiàn)代化“機(jī)器人”在大邑縣四川遠(yuǎn)星橡膠有限責(zé)任公司的內(nèi)胎生產(chǎn)線上崗了。據(jù)悉，將工業(yè)機(jī)器人引入內(nèi)胎生產(chǎn)過程，這在國內(nèi)同行中尚屬*。這個傳統(tǒng)制造企業(yè)正逐步實現(xiàn)“制造”到“智造”的轉(zhuǎn)變，成為和“產(chǎn)業(yè)”。
 
上榜企業(yè)
 
四川遠(yuǎn)星橡膠有限責(zé)任公司成立于1996年，位于四川省大邑經(jīng)濟(jì)開發(fā)區(qū)，是一家專業(yè)從事摩托車、電動車、ATV車輪胎的制造性企業(yè)。公司每年投入上千萬元資金到新產(chǎn)品的技術(shù)研發(fā)之中，現(xiàn)已成功申請101項，核心產(chǎn)品“新型子午線輪胎”“泄壓狀態(tài)安全行駛摩托車輪胎”“含有碎簾布的改性膠料”等核心技術(shù)處于地位；擁有成套*實驗檢測設(shè)備以及國內(nèi)*的摩托車輪胎路試基地；同時，公司產(chǎn)品成功進(jìn)入本田、鈴木、雅馬哈的配套體系，成為內(nèi)資企業(yè)*得到摩托車企業(yè)認(rèn)可的供應(yīng)商。
 
上榜感言
 
四川遠(yuǎn)星橡膠有限責(zé)任公司總趙春:
 
制造業(yè)必須走向
 
在宏觀經(jīng)濟(jì)告別高速增長，人口紅利消失等大的背景下，實體經(jīng)濟(jì)特別是制造業(yè)必須要及時升級轉(zhuǎn)型，走向產(chǎn)業(yè)，只有這樣企業(yè)才能轉(zhuǎn)危為機(jī)，迎來更大的發(fā)展機(jī)遇。
 
遠(yuǎn)星橡膠近年在大邑縣委、政府及經(jīng)信局、*等部門的關(guān)心、支持下，多年來連續(xù)啟動技改擴(kuò)產(chǎn)工程，現(xiàn)已形成了國內(nèi)的自動化、智能化裝備生產(chǎn)線，加上公司*重視產(chǎn)品研發(fā)與創(chuàng)新，確保了公司的持續(xù)穩(wěn)定增長，在競爭中脫穎而出。
 
破解行業(yè)難題 產(chǎn)能比傳統(tǒng)生產(chǎn)方式提高3倍
 
“現(xiàn)在跟以前比，簡直是天上和地下的區(qū)別。”站在“機(jī)器人”旁邊測試精確度的潘遞清進(jìn)入遠(yuǎn)星橡膠快10年了，在內(nèi)胎硫化車間也待了快9年。zui近，他的工作因為“機(jī)器人”的“上崗”發(fā)生了翻天覆地的變化。
 
“以前都是人工操作定型、人工入模，勞動強(qiáng)度較大，雖然老車間地上有地風(fēng)，頭上有冷暖機(jī)，但硫化溫度有160℃，還是非常熱。”潘遞清說。
 
現(xiàn)在潘師傅的困擾隨著工業(yè)機(jī)器人的投入得到改變。項目負(fù)責(zé)人介紹，機(jī)器人一方面將工人從傳統(tǒng)的手工操作中解放出來，工人只需啟動機(jī)器人，機(jī)器人便會按照程序進(jìn)行生產(chǎn)，大幅提高了生產(chǎn)效率，降低了勞動強(qiáng)度。另一方面，工業(yè)機(jī)器人對生產(chǎn)過程中的各種技術(shù)指標(biāo)把握更準(zhǔn)確，產(chǎn)品品質(zhì)更穩(wěn)定，當(dāng)不合格的半成品出現(xiàn)在生產(chǎn)線上時，機(jī)器人就會自動進(jìn)行識別，控制臺上的警報器便會亮燈，并發(fā)出“滴滴”的警報聲，提醒工作人員該產(chǎn)品須重新加工，大大降低了廢品率，節(jié)約了資源。
 
“像這樣一臺機(jī)器人每天可以完成4000條內(nèi)胎的加工工作，其產(chǎn)能比傳統(tǒng)的生產(chǎn)方式提高了3倍。”該負(fù)責(zé)人指著正在工作的機(jī)器人說道，目前還處于測試階段，整個配套項目改進(jìn)后，這支機(jī)械手臂的移動將更加流暢。
 
據(jù)悉，橡膠是一種粘彈性的高分子柔性材料，與金屬等硬性材料不同，采用機(jī)器人生產(chǎn)極易對半成品和成品造成損傷，一直是行業(yè)難題。“我們匯聚計算機(jī)軟件編程、機(jī)械設(shè)計等方面專業(yè)人才，經(jīng)兩年研發(fā)，于今年5月成功實現(xiàn)了高分子柔性材料內(nèi)胎硫化生產(chǎn)機(jī)器人智能化控制。”

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